How to Take a Link Out of a Chainsaw Chain: A Step-Wise Guide

A chainsaw chain is a crucial part of any chainsaw, allowing you to cut through wood and other materials effectively.

Over time, chainsaw chains may stretch, become too long, or show signs of wear and tear.

In such cases, removing a link from the chain can restore its functionality, improve performance, and ensure safety while operating the chainsaw.

If you’re wondering how to take a link out of a chainsaw chain, this comprehensive guide will walk you through the process, providing tips and tricks for a successful and safe chain adjustment.

---

Why You Might Need to Take a Link Out of Your Chainsaw Chain

Before diving into the process, let’s briefly discuss why you might need to remove a link from your chainsaw chain:

• Stretching of the Chain: With frequent use, chains can stretch. If your chain has become too long and is no longer tight enough around the bar, it may need adjustment.
• Damaged or Worn-Out Links: If a specific link is damaged or worn down, removing it can restore the chain’s cutting ability.
• Chain Size Adjustment: Sometimes, you may need to remove a link to adjust the chain’s fit for a different bar or specific cutting requirements.

Signs That You Need to Take a Link Out of the Chain

If you notice any of the following signs, it’s a good indication that you should remove a link from your chainsaw chain:

• The chain is too loose and slides off the bar.
• The chain seems to skip or jerk while cutting.
• The chain is difficult to tension or adjust.
• There’s noticeable damage to specific links.

---

Troubleshooting Common Chainsaw Chain Problems

Problem	Cause	Solution
Chain is too loose	Chain stretch or wear	Remove a link or adjust the tension.
Chain is too tight	Incorrect tension or installation	Adjust the tension to the correct level.
Chain skipping or jerking	Worn or damaged teeth	Sharpen the chain or remove damaged links.
Chain constantly coming off	Incorrect installation or tension	Reinstall the chain correctly and adjust the tension.

Tools You’ll Need

Before you get started, make sure you have the right tools on hand to safely and effectively remove a link from your chainsaw chain:

• Chainsaw Chain Tool: This tool helps in measuring, removing, and reinstalling chain links.
• Chain Breaker Tool: This is a specialized tool for separating links in the chain.
• Pliers: For fine adjustments and controlling smaller parts.
• File: To smooth out the edges after the link removal.
• Safety Gloves: Protect your hands from sharp edges.
• Eye Protection: Always prioritize safety by wearing goggles or a face shield.

---

Step-by-Step Guide to Removing a Link from a Chainsaw Chain

Step 1: Safety First

Before doing anything, make sure the chainsaw is turned off, and the spark plug is disconnected to avoid accidental starting.

Wear safety gloves and eye protection to prevent injury.

Step 2: Remove the Chain from the Chainsaw Bar

• Loosen the Tension: Use the chain adjustment screw to loosen the tension on the chain.
• Remove the Chain: Depending on your chainsaw model, you may need to remove the bar to get the chain off. In most cases, you can simply slide the chain off the bar once it’s loose.

Step 3: Inspect the Chain and Identify the Link to Remove

• Lay the chain flat on a clean surface. Examine the chain to identify which link is causing the issue, or simply decide which link needs to be removed due to stretching or wear.
• Chains typically have several links connected by rivets. Identify the link you want to remove based on the stretch or damage.

Step 4: Use a Chain Breaker Tool

• Align the Tool: Place the chain in the chain breaker tool and line up the rivet you want to remove.
• Press the Rivet Out: Gently but firmly, use the chain breaker to push the rivet out. This will separate the links and free the one you want to remove.
• Check the Link: After removing the rivet, take out the unwanted link. Be cautious not to damage the surrounding links during this process.

Step 5: Reassemble the Chain

• Once the link is removed, you will need to reconnect the remaining links. Place the two ends of the chain together and align the rivet holes.
• Use the chain breaker tool to press the rivet back into place. Ensure that the rivet is securely set.

Step 6: Reinstall the Chain

• Place the chain back on the chainsaw bar and tighten it. Use the chain adjustment screw to properly tension the chain, making sure it’s neither too tight nor too loose.

Step 7: Test the Chain

After reassembling the chain and bar, reconnect the spark plug, start the chainsaw, and check if the chain runs smoothly.

If the chain is still too loose or tight, repeat the tensioning process until you get the desired fit.

---

Tips for Maintaining Your Chainsaw Chain

Taking care of your chainsaw chain can help prevent frequent adjustments and prolong its life.

Here are some tips for maintaining your chainsaw chain:

1. Regular Lubrication

Ensure the chain is regularly lubricated with proper bar and chain oil. This helps reduce friction and wear, keeping the chain in good working condition.

2. Sharpen the Chain

A dull chain not only reduces cutting efficiency but can also cause excessive wear. Regularly sharpen your chainsaw chain to ensure clean, fast cuts.

3. Monitor Chain Tension

Always check the tension of your chain before using the chainsaw. A loose chain can come off the bar, and a tight chain can cause damage to the bar or motor.

4. Use the Correct Chain Size

When replacing a chain, ensure that it matches the specifications of your chainsaw. Using the wrong chain can result in poor performance or even damage to the chainsaw.

---

Conclusion

Removing a link from a chainsaw chain can seem like a daunting task, but with the right tools and patience, it’s a simple process that can improve the performance of your chainsaw.

Remember, always prioritize safety, and don’t hesitate to consult the owner’s manual for specific instructions based on your chainsaw model.

By following these steps and maintaining your chain regularly, you’ll ensure your chainsaw continues to perform at its best for years to come.

If you have any doubts or face issues while adjusting your chainsaw chain, it’s always a good idea to consult a professional to avoid causing further damage. Happy cutting!

Frequently Asked Questions

1. Why would I need to remove a link from my chainsaw chain?

You may need to remove a link from your chainsaw chain if the chain has stretched over time, is too long, or if one of the links is damaged. Removing a link helps maintain proper tension, prevents the chain from skipping, and ensures smoother operation.

2. How do I know if my chainsaw chain is too long?

If your chainsaw chain is too long, you’ll notice it becomes loose around the bar, making it harder to adjust the tension. Additionally, the chain may slip off the bar while cutting or seem to jump and jerk as it moves along the guide.

3. Can I remove a link from any chainsaw chain?

Yes, you can remove a link from most standard chainsaw chains, as long as the chain is designed with removable links. However, ensure that you use the correct tools, and check the manufacturer’s instructions for your specific chainsaw model before making any modifications.

4. Do I need special tools to remove a link from my chainsaw chain?

Yes, specialized tools such as a chain breaker tool and chainsaw chain tool are necessary for safely removing and reinstalling links. These tools help in pressing out rivets and maintaining the integrity of the chain.

5. Can I reattach the removed link to the chain if needed?

Yes, if you remove a link but later decide you need it, you can reattach the link using a chain breaker tool. However, reattaching a link is more challenging than removing one, so it’s best to ensure you only remove as many links as necessary.